1. |
Visual
examination Check the external appearance of the
sensors; they should be leveled up, without any
burr fins, blowholes or pits.
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2. |
Putting
sensors on the board Insert the sensors into the
spray-painting board, do not press the lead, and
press the sensors into their position, so as to
avoid the paint dropping from the edge.
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3. |
Burnishing
Burnish the sensor surface with vegetable-sponge
cloth to insure cohesiveness after spray-painting,
and pay attention to even and rotation exertion
while burnishing. The top and edge should be well
burnished, but should not have any clear burnished
scars. An air gun shall be used to clean up residues
after burnishing.
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4. |
Cleaning
sensors Wipe off the mold discharging agent with
isopropyl alcohol on the surface of the plastic
parts and then clean them with oil removing agent
and dust removal cloth to guarantee the sensor surface
is clean.
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5. |
Cleaning
the spray-painting board Use the air gun to blow
the top and edges of the spray-painting board from
the different angles repeatedly, to guarantee that
there is not any dust on the spray-painting board.
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6. |
Spraying
primer Plastics primer is to be sprayed evenly,
especially to guarantee that the top edge of the
sensors shall be well painted. The next step will
be taken after they are dried under normal temperature
for 20 minutes from completion of the last step.
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7. |
Spraying
color paint Color paining will be evenly sprayed
on the surface and the top edge of sensors more
than three times, to insure every part is completely
covered with a coat of paint, which shall be glabrous
and good-looking. The next step will be taken after
they are dried under normal temperature for 20 minutes
from completion of the last step.
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8. |
Spraying
varnish If needing duplex operation of color spray-painting,
varnish shall be sprayed after the last step is
completed. The requirement is the same as above.
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9. |
Baking
paint After spray-painting completion, bake-painting
should be done according to the automobile process
standard. The temperature of bake-painting is 65?(149F)
and the time is 30 minutes.
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10. |
Examination
and packing after taking off from the board After
the painting surface is completely dried, examination
will be carried out after sensors are taking off
from the board. When they are taken off from the
board, attention should be taken not to touch them
with hands and not knock them over. The sensor surface
should be glabrous, smooth, without cedrate, dirty
points and pits.
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B.
Acceptance standard
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| 1. |
Color
According to the requirement of spray-painting,
there shall not be any visible color difference
compared to the standard template.
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| 2. |
Paint
surface Glabrous, smooth, even thickness, without
any blemishes or visible dirty points. |
Precautions: |
| 1. |
Do
not block the small grove between inner core sensor
and outer plastic housing |
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| 2. |
Do
not bake the sensor more than 65 degrees Celsius
(149 F) |
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